Concrete Batching Plant
Capacity: 25-300 m3/h
Batch Plant Type: mobile & stationary
Features: fully automatic, customizable, reasonable price
A concrete batching plant, also known as a concrete mixing plant, is an integrated unit used for mixing raw materials such as cement, water, and aggregates in specified proportions to produce concrete that meets the required standards. It primarily consists of a mixing system, weighing system, conveying system, storage system, and automated control system. With its high level of mechanization and automation, it maintains high productivity while ensuring product quality. Batching plants are commonly used in large, long-term, and centrally located projects such as water conservancy, power, airport, road, and bridge engineering. With advancements, centralized control batching plants that can provide commercial concrete has become increasingly advantageous, creating conditions for the integrated operation of mixing, transporting, and pouring equipment.
AGICO is a professional cement equipment and concrete equipment manufacturer in China. Quality, efficiency, technology, and service are AGICO’s enduring lifelines. We are committed to providing customized concrete batching plant EPC (Engineering, Procurement, and Construction) projects for clients worldwide. Whether the client focuses on environmental sustainability, automation, energy efficiency, modularity, portability, small-scale, or large-scale projects, we have extensive experience meeting diverse construction needs. All our equipment has passed ISO9001:2008 International Quality Management System certification, EU CE certification, and CU-TR certification from the Customs Union. Choosing AGICO means choosing attentive service!
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AGICO Concrete Batching Plant Types
Mobile Concrete Batching Plant
A mobile concrete batching plant is designed for projects with short timelines, extended construction lines, and frequent site changes. It features a compact structure, small footprint, simple installation, easy transport, and high automation. This makes it ideal for infrastructure projects such as roads, bridges, water conservancy, and power facilities.
It features a compact size and quick relocation, making it suitable for highway transport.
It has a modular design, the main wiring uses quick-connect fittings for fast installation.
The integrated chassis design saves foundation construction costs for users.
Stationary Concrete Batching Plant
The stationary concrete batching plant can produce various types of concrete, such as plastic and dry-hard concrete. It can also mix mortar, shotcrete, and other materials. It is typically installed at a fixed site and is ideal for large-scale projects that require a steady supply of concrete over an extended period, such as in the construction of dams, airports, and other infrastructure.
A hopper (small size) and belt conveyor (high output) can be used for feeding materials.
It offers customizable configurations, which are economically priced.
It uses multiple dust removal methods with low dust and minimal noise.
Environment-friendly Concrete Batch Plant
The environmentally friendly concrete batching plant is suitable for projects or areas with high environmental protection requirements. The main batching building, silo, weigh batcher, and material yard are each sealed and enclosed separately. The advanced dust removal design ensures indoor dust emissions < 5mg/m³, and outdoor dust emissions < 1mg/m³.
It effectively keeps daytime noise below 60dB and nighttime noise below 50 dB.
It realizes automatic sorting and feeding of aggregates, reducing noise from the loader.
Wastewater can be fully recycled, saving over 200,000 RMB in costs annually.
Modular Concrete Batching Plant
The modular concrete batching plant can realize customization design. Its modular design reduces infrastructure costs by 80% and decreases the occupied area by 30%. The batching plant integrates seamlessly with the production line through the PMS system. Based on the production schedule, it automatically issues formulas and production instructions, enabling fully automated production.
It shares a central control room with the production line, enabling centralized management.
The modular design enables the main structure to be installed within two days.
It uses a six-layer protection lifting system that reduces maintenance costs.
Specification： AGICO offers HZS concrete mixing plants with various production capacities. The model of each production line in the table is determined based on its theoretical hourly output. We also provide customization services, allowing customers to select capacities and equipment configurations according to their specific needs.
| Whole Batching Plant | Model | HZS25 | HZS35 | HZS50 | HZS60 | HZS75 | HZS90 | HZS120 | HZS180 | HZS240 | HZS300 |
| Production Rate(m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | 300 | |
| Standard Discharge Height(m) | 1.5-3.8 | 1.6-3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 | |
| Working Cycle Time(s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 | |
| Overall Dimensions (L x W x H)(mm) | 11693x13060x17245 | 12922x13000x17245 | 14950x17840x17245 | 36500x11130x20400 | 15950x18840x17245 | 51093x19100x21600 | 55885x20200x21600 | 59811x20660x23700 | 56000x22000x21000 | 57000x25000x23000 | |
| Total Power(kW) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 | |
| Concrete Mixer | Model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | JS5000 |
| Weigh Batcher | Model | PLD1200 | PLD1200 | PLD1600 | PLD1600 | PLD2400 | PLD2400 | PLD3200 | PLD4800 | Ground Silo | Ground Silo |
| Silo | Capacity(m³) | 3.5 | 3.5 | 5 | 12 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Pneumatic System | Air Compressor Model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated Exhaust Volume(m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 | |
| Rated Exhaust Pressure(MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | |
| Motor Power(kW) | 2.2 | 2.2 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 18.5 | 18.5 | |
| Weighing System | Aggregate Weighing Accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement Weighing Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Water Weighing Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Additive Weighing Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
Concrete Batching Plant Price
A concrete batching plant consists of many components, such as a mixer, weigh batcher, cement silo, conveying system, dust removal system, and automatic control system. These pieces of equipment come in different configurations, ranging from basic to advanced. We determine the plant’s equipment configuration based on the customer’s production requirements and then provide an accurate quotation.
Taking the medium-sized batching plants HZS75 and HZS90 as examples:
| Model | Theoretical Production Capacity | Actual Production Capacity | Daily Production Capacity | Annual Production Capacity | Price |
| HZS75 | 75m3/h | 60 m3/h | 480-600 m3/d | 144,000–180,000 m3/y | about 500,000RMB |
| HZS90 | 90m3/h | 75m3/h | 600-750 m3/d | 180,000–225,000 m3/y | about 750,000 RMB |
* The prices in the table are estimated based on a medium-level equipment configuration. The actual price will be determined according to the customer’s specific requirements.
Profits:
Taking the large concrete mixing plant HZS180 as an example, its annual output can reach 700,000 to 800,000 cubic meters. Currently, the selling price of C30 concrete is between 390-450 RMB per cubic meter (prices vary significantly). After deducting costs for raw materials, labor, vehicle consumption, and other expenses, the plant’s annual gross profit can reach approximately 70 million RMB. The cost can be recovered within about one year after the plant is established, and it will begin to generate profit thereafter.
Concrete Batching Plant Process
The concrete batching plant production process involves material preparation, weighing and batching, material mixing, and concrete discharge. The process is systematic and ensures a consistent and high-quality mix suitable for various construction needs. Here are the main steps in the process:
1. Material Preparation
Before production begins, the necessary materials, such as aggregates (sand, gravel, crushed stone), cement, water, additives and admixtures are handled in advance and properly stored in designated silos and containers.
2. Weighing & Batching
During this process, each material is weighed separately based on the required mix design to ensure proper proportions. Modern batching plants are equipped with automated systems that follow predefined mix recipes for accuracy.
3. Material Mixing
Once the materials are batched, they are transported to the mixer by conveyors and pumps. The materials are mixed in a concrete mixer to create a uniform and consistent concrete mix. The mixing time is adjusted based on the concrete type, material characteristics, and desired quality.
4. Concrete Discharge
After the mixing is complete, the concrete is discharged for use. This step involves three scenarios, direct loading into transit mixers for delivery to remote construction sites, storing in holding hoppers for gradual use on-site, and using pumping systems for immediate placement in construction areas.
Concrete Batching Plant Equipment
Concrete Mixer
Output: 25-180m3/h
Feeding Capacity: 800-4800L
The concrete mixer is used to mix and stir materials such as cement, aggregates, and water to form a uniform concrete. We use a twin-shaft concrete mixer equipped with high-wear-resistant alloy mixing arms, offering strong impact resistance and excellent sealing. It requires no lubrication oil, ensuring no contamination of the concrete.
Weigh Batcher
Output: 48-180m3/h
Storage Capacity: 2×2-4×25 m3
The material weighing batcher is mainly used for accurately weighing multiple materials according to a specified mixing ratio. Our equipment uses electronic weighing controlled by a microcomputer and supports remote operation. It features accurate weighing, high batching precision, and fast speed. The operation is simplified to the point where each cycle only requires pressing the start button.
Screw Conveyor
Capacity: 25-75t/h
Conveying Length: 2.5-9m
The screw conveyor is the primary equipment for short-distance material transportation. Its outer tube is made of high-quality steel pipe, and the inner tube uses seamless steel pipe, making it lightweight, highly sealed, and flexible in layout. It offers high conveying efficiency and is easy to assemble, disassemble, and move.
Cement Silo
Capacity: 60-200t
Diameter: 3000-4500mm
The cement silo is used to store cement, aggregates, and other materials. It is equipped with a dust removal device at the top to prevent dust leakage and an arch-breaking device at the bottom to prevent material caking. Sensors installed on the sidewalls enable real-time monitoring.
AGICO – A Trustworthy Concrete Batching Plant Manufacturer
AGICO has independently developed machining tools and intelligent welding robots, enhancing production efficiency and precision. This ensures the equipment’s durability and aesthetic appeal while avoiding issues such as missed welds and air holes.
The concrete mixer features high mixing efficiency and stable operation. The machine uses highly wear-resistant liners and blades with a chromium content of over 26%, and the mixing drum and blades are made from thickened 5mm plates. Its multi-arm design reduces mixing time by 15%. A spray device installed above the mixing shaft helps minimize dust generation. The large storage bin design reduces the frequency of material feeding during later operations.
The mixing plant utilizes energy-saving, noise-free, and maintenance-free conveying equipment. A five-step cleaning process, combined with water washing, reduces wear on the conveyor belt.
The automatic weigh batcher features a large capacity, easy installation, and accurate measurement. It can intelligently adjust material replenishment and deduction based on flow rates, ensuring precise batching accuracy.
The main section uses a large dust collector to simultaneously remove dust from the mixer and intermediate silo. The powder silo is equipped with a high-efficiency pulse jet filter. The dual dust removal mode ensures more thorough dust control.
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